Design & Manufacturing Services for Electronic Assemblies Over 15 years design experience in Electronic Engineering
Manufacturing
Our modern production line is capable of assembling sophisticated protoypes to medium volume boards with a high-mix of component technologies. Take a look at our video and convince yourself of our services!
Manufacturing Services Flyer (PDF, 207 KB)
We manufacture in an anti-static ESD-environment (German PDF, 1448 KB)
We will provide you with an unlimited amount of over 400 different components (PDF, 47 KB), free of charge with every Prototype Assembly order. Take up this offer and save time and money with component purchasing!
Coming Soon - Online Price Calculator for Prototype SMD-/THD-Assembly and Rework.
Please click on the headings below for more information.
Surface-Mount-Device (SMD) Assembly|
Board quantities from 1-piece to medium-volume batch sizes Single-sided, mixed (SMD/THD) and double-sided SMD-Assembly Components from 0201, QFP 0,4mm, 50mm x 50mm and special sizes Quality assurance through optical inspection systems
Our SMD-production line consists of: Stencil holder Quattro-Flex II (from LTC) Fully automatic Stencil Printer BS1400 (from Autotronik) Automatic SMD Pick-and-Place System BS384V (from Autotronik) Full convection Reflow Oven RO300FC (from Essemtec) Optical Assembly Inspection System Quins-Easy (from Quins) Optical SMD-, BGA Inspection System Ersascope (from Ersa) |
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Further Information:
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Quattro-Flex II stencil holder (PDF, 193 KB) BS1400 fully automatic stencil printer (PDF, 248 KB) |
Internal Production Documents:
| WEEng SMD production process design rules (on request) |
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Board quantities from 1-piece to medium-volume batch sizes Mixed THD- and SMD Assembly Hand assembly and manual-/automatic Soldering
Our THD-production line consists of: Several component cut-and-bend machines (from Variocut, Loupot) Several half-automatic THD Pick-and-Place Laser tables (from Heeb) Dual-wave Soldering machine ATF 13/25 (from ATF) |
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Further Information:
| ATF 13/25 dual wave soldering machine (PDF, 1583 KB) |
Internal Production Documents:
| WEEng THD production process design rules (on request) |
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No minimum board quantity Rework and repair of falsely assembled boards Recovery of components on assembled boards (BGAs, QFNs, etc.) Professional Rework System IR-XT5P (from PDR) Multi-Digital Repair Station WMD 1S (from Weller) Digital Dispenser DX-200 (from OKI) |
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Further Information:
| IR-XT5P professional rework system (PDF, 340 KB) | IR-XT5P professional rework system (YouTube) |
Assembly Repair
A well known problem encountered by hardware design engineers during tests and measurements of their new prototype boards is when a fine-pitch/lead-less device needs replacing. Standard lab soldering/de-soldering tools are often not suitable for such a task. In order to achieve a reliable, cost-effective and top-quality replacement, we offer our services using the professional rework system IR-XT5P.
Recovery and Recycling of SMD-Components
We also offer you the possibility of recovering and recycling expensive and hard-to-buy SMD-components (ie. ASICs, FPGAs, Micrcontrollers, BGAs, Connectors, Inductors, etc.) from your old assembled boards. The recycled parts are then ready to be used for your next series of boards.
Material Procurement
We can procure all the necessary components for a particular board assembly. Our dedicated purchasing department can source parts worldwide and take advantage of bulk purchasing to secure competitive market prices. For some of the more common SMD components, we actually prefer to supply these ourselves in order to reduce the amount of maschine change-over (feeders) time. We pass the corresponding savings directly on to you.
Lead-times, component obsolescene, counterfeit parts, etc. are just some of the issues that accompany products throughout their life-cycle. Our complete team is directly at hand to solve these problems.
Product Assembly and Test
In addition to board assembly we also offer final product assembly, ranging from microcontroller-, CPLD- and FPGA programming; to fitting the assembled board into an enclosure comprising of multiple cables, plus final testing and shipping. Our service extends to repairing and upgrading products after they have been shipped. Our flexible approach means we will review your requirements with you and provide a tailored solution in a cost effective manner.
